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Case Study
Case Study
Where PPWR compliance breaks down
The grace period has expired
Since 12 August 2026, packaging without an EU Declaration of Conformity can be stopped at the border under Articles 58 and 61
The data sits with suppliers
Recycled content, material composition, recyclability grade. Per SKU, per format. Chasing 200 suppliers by email takes six months.
EPR, ESRS E5, Scope 3: same data request
The same data feeds your EPR contribution, your ESRS E5 disclosure and your Scope 3 packaging footprint. Most companies collect this data three times, once per report.
What a PPWR file must contain
Greenly captures all eight requirements and pre-populates them from your existing LCA studies.
What's already required
Heavy-metal and PFAS evidence under PPWR, and REACH data where you already hold it
Material composition breakdown: substrate, decoration, closure, adhesive
Technical documentation supporting design and safety claims
EU Declaration of Conformity, per packaging format
What's coming in 2030
Recyclability Performance Grades (A, B, C) per upcoming harmonised methodology (from 2030)
Recycled content percentage, by material type and weight (from 2030)
Packaging-to-product volume ratio (void space) (from 2030)
Reuse/refill rate, where the category requires it (from 2030)

Map your packaging portfolio
- We work from your exports and authorised document repositories
- Data already collected for your Life Cycle Assessments is reused, which shortens data collection.
- EcoPilot structures everything into one canonical inventory: item, material, weight, supplier, markets.
- Supplier catalogue dedupes every supplier record, so each packaging item ties to one clean profile.

Run the supplier collection campaign
- Suppliers are segmented by material and risk. A paper supplier gets five questions; a converter gets full grading.
- Suppliers drop in their conformity PDF for automatic parsing, or fill the datapoints directly online.
- Campaign managers clarify obligations, follow up and escalate non-responders until the data lands.
- Primary supplier data sits in a Legal Vault and is never shared without explicit consent.

Report, grade and export
- Data checks run across your portfolio, flagging inconsistent entries
- Technical files and DoC drafts are prepared by our experts, ready for your signature.
- The same dataset feeds into ESRS E5 (E5-4, E5-5) and becomes LCA-grade Scope 3 emission factors.
- A live dashboard tracks year-on-year progress, ready to export into DPP formats as ESPR is finalised.

Frequently Asked Questions
Still have questions? Check out our complete FAQs to
get the answers you’re looking for.
PPWR is EU Regulation 2025/40, the Packaging and Packaging Waste Regulation. It replaced the previous Packaging and Packaging Waste Directive, turning a patchwork of national rules into one directly applicable regulation. It entered into force on 11 February 2025 and its general application began on 12 August 2026. Scope is broad: any economic operator placing packaging on the EU market is covered. That includes manufacturers, importers and distributors of packaged products; final distributors such as retailers, brands and HORECA businesses; online platforms and fulfilment services shipping packaged goods to EU consumers; and any EU supply chain business that fills, uses or unpacks packaging. Micro-enterprises under 10 employees have limited exemptions. Most EU businesses that touch packaging do not.
Requirements vary by product category, but a complete file currently has to cover: hazardous substance declarations, including heavy-metal and PFAS evidence under PPWR, and REACH data where you already hold it; material composition broken down by substrate, decoration, closure and adhesive; technical documentation supporting design-for-recycling claims; and an EU Declaration of Conformity for each packaging format. From 2030, the recycled content percentage by material type and weight; Recyclability Performance Grade (A, B, C) per upcoming harmonised methodology; packaging-to-product volume ratio, meaning void space limits for specific categories; reuse and refill rate where the category applies; will also be required. Reporting is annual, at product level, broken down by material composition and weight across formats.
Under Article 39, the manufacturer draws up an official declaration stating that a packaging format meets PPWR requirements. The declaration itself is short. What sits behind it is not. You must hold technical documentation proving minimum recycled content, packaging minimisation against empty-space limits, and compliance with substance-of-concern limits such as PFAS and heavy metals. Where primary supplier data is unavailable and proxy values are used, the documentation should evidence the effort made to obtain primary data. Greenly generates a timestamped log of every data request, reminder and escalation for exactly this purpose, and exports the declaration and its supporting file in one click.
EPR contributions are no longer flat. Under PPWR, what a producer pays a Producer Responsibility Organisation is directly modulated by packaging design by rewarding recyclable formats. Under the PPWR, this will become even more stringent with mandatory European recyclability performance grades (A through C) and minimum recycled content thresholds. Better-performing packaging costs less to put on the market; poorly recyclable formats cost more. The practical consequence is that a packaging design decision is now a cost decision, and it is one most teams make blind because the data sits with suppliers. Greenly surfaces material composition figures your Producer Responsibility Organisation uses to set that fee, so your team works from verified numbers rather than supplier estimates when assessing a reformulation.
Two categories. Market exclusion: under Articles 58 and 61, customs authorities can identify and block non-compliant packaging at external EU borders, and authorities can mandate immediate withdrawal or recall of products lacking an EU Declaration of Conformity or proper digital tracking. Administrative fines: under Article 68, member states are required to implement penalties for failing to meet EPR, reporting or minimisation obligations, and those penalties must be effective, proportionate and dissuasive. Fine levels are set nationally and vary by member state. For most companies with meaningful EU revenue, the commercial exposure is not the fine - it is the market access ban and retailer delisting that follow it.
Yes. Food-contact packaging containing PFAS above specified limits is prohibited.PPWR also restricts other substances of concern, such as heavy metals. Compliance here depends entirely on the accuracy of material composition data from converters and material suppliers, which is why substance declarations are built into Greenly's supplier collection workflows rather than handled separately. The platform tracks chemical composition and PFAS content across the supplier base and flags anything that breaches PPWR limits.
Yes, and this is where most of the time saving comes from. Existing LCA studies, EPDs and PEF assessments can be uploaded and mapped to PPWR data fields automatically. Greenly's methodology is aligned with ISO 14040/44 and PEF, the scientific standards PPWR relies on, so prior work is reusable rather than repeated. The output is a gap list: which fields are already covered, and which SKUs still need data. Companies that have invested in packaging LCA typically start PPWR compliance with a substantial share of the file already populated.
Under Article 12, packaging will progressively require standardised digital data carriers (such as QR codes) to provide consumers with sorting instructions, display EPR compliance, and link directly to the EU Declaration of Conformity, with full recyclability grade labelling following by 2030. The underlying dataset is the same one used for annual reporting and the Declaration of Conformity, which is why it is worth collecting once, at product level, rather than assembling separately for each obligation.
Yes, and that is the point of collecting it once. The packaging inventory and supplier data gathered for PPWR - material composition, weight, recycled content, recyclability grade - is the same input Greenly's LCA engine needs to compute Scope 3 emission factors, and the same data that rolls up into your ESRS E5 disclosures (E5-4, E5-5). PPWR compliance, ESRS E5 reporting and Scope 3 carbon accounting come from the same dataset, in the same place. You buy PPWR, you get LCA-grade Scope 3 precision and a filled-in ESRS E5 disclosure as part of the same workflow.

